Finite Element Analysis in The Investigation of Methods to Model AC Resistance in A Coated Conductor

Authors

  • Shishun Dai

DOI:

https://doi.org/10.54097/gme70038

Keywords:

Copper Losses; Skin Effect; Proximity Effect; Coated Conductor; AC Resistance.

Abstract

In our electricity dependent and rapidly automated society, the manipulation and usage of electricity to transmit energy is of significant prevalence. In particular, the application of current in high frequency transformers, inductors and motor generators presents a unique efficiency problem: The loss of energy through the spiking of effective resistance intrinsically related to the skin and proximity effects of an AC current. By the usage of Finite Element Analysis (FEA) in the simulative investigation of various variables on AC resistance, this paper seeks to provide insights into how coated conductors might offer advantages over the standard conductor in certain conditions, thus guiding future design and application in high-efficiency electronics. The papers findings reveal that adding a layer of coating with a lower conductivity than the core material could offer reduced energy losses up to the point when the skin depth matches the coating’s thickness. Moreover, the study explored the influence of the coating’s conductivity, suggesting that an increased conductivity of the coating material could further minimize copper losses, albeit with the trade-off of potentially higher costs. The study concludes with a Taylor Series approximation of the relationship between AC resistance and frequency using simulative data.

Downloads

Download data is not yet available.

References

Ch M. S. S. Nia, S. Saadatmand, M. Altimania, P. Shamsi and M. Ferdowsi, "Analysis of Skin Effect in High Frequency Isolation Transformers," 2019 North American Power Symposium (NAPS), Wichita, KS, USA, 2019, pp. 1-6.

Wang Y, Zhang D, Lu L, Huang B, Xu H, Min R, Zou X. Technical Reviews of Power Loss Optimization in High-Frequency PSiPs—In Relation to Power Switches and Power Inductors. Applied Sciences. 2023; 13(24):13166.

Hebala A, Nuzzo S, Connor PH, Volpe G, Gerada C, Galea M. Analysis and Mitigation of AC Losses in High Performance Propulsion Motors. Machines. 2022; 10(9):780.

Shams Ghahfarokhi P, Podgornovs A, Cardoso AJM, Kallaste A, Belahcen A, Vaimann T. Hairpin Windings for Electric Vehicle Motors: Modeling and Investigation of AC Loss-Mitigating Approaches. Machines. 2022; 10(11):1029.

F. N. Javidi and M. Nymand, "A New Method for Measuring Winding AC Resistance of High-Efficiency Power Inductors," in IEEE Transactions on Power Electronics, vol. 33, no. 12, pp. 10736-10747, Dec. 2018.

ASTM B-33 Specification for Tinned Soft or Annealed Copper Wire for Electrical Purposes, ASTM B-298 Specification for Silver-Coated Soft or Annealed Copper Wire, ASTM B-355 Specification for Nickel-Coated Soft or Annealed Copper Wire.

Downloads

Published

19-08-2024