Optimization of Tobacco Leaf Thinnings Wastewater Flocculation Pretreatment Process Based on Response Surface Methodology

Authors

  • Pengfei Li
  • Rui Peng
  • Wen Huang
  • Zhoujun Duan
  • Shuiming Wang
  • Yichen Li
  • Hao Wang
  • Xinyuan Jiang
  • Yaxiong Pan
  • Xiangang Zhou
  • Jianhua Liu
  • Liang Gu
  • Bo Hu
  • Wei Zhou
  • Chenxi Fan

DOI:

https://doi.org/10.54097/29xcvx92

Keywords:

Wastewater from paper-making reconstituted tobacco sheet; the flocculation-flotation method; COD; response surface methodology.

Abstract

Using cationic polyacrylamide (CPAM) as a coagulant aid and polymeric ferric sulfate (PFS) as a flocculant, a PFS-CPAM composite coagulant was prepared to investigate the influence of single factors such as wastewater temperature, pH value, types and dosages of flocculants and coagulant aids on the flocculation process of wastewater. Based on the Box-Behnken experimental design principle, the Design-Expert 10.0 software was employed to establish a quadratic response surface numerical model for COD removal rate. Analysis of the model revealed that the highest CODcr removal rate, at 64.13%, was achieved when the pH was 6.8, with a PFS dosage of 485.5 mg/L and a CPAM dosage of 4.8 mg/L. Verification test results showed that the deviation was 0.23%, indicating a good agreement between the predicted values obtained by the response surface methodology and the actual values. This method is an effective approach for optimizing the flocculation pretreatment of wafer wastewater.

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References

[1] Chen Zugang, Cai Bing, Wang Jianxin, et al. Comparison of the Process and Quality of Tobacco Sheet Produced by Paper-Making Method at Home and Abroad [J]. Tobacco Science & Technology, 2002, (2): 4-10.

[2] Cao Enhao, Li Jun, Hu Jin. Research Progress on Wastewater Treatment and Reuse Technology of Reconstituted Tobacco Leaf by Paper-Making Method [J]. China Pulp & Paper, 2016, 35(7): 75-82.

[3] Luo Lijun. Study on the Treatment of Papermaking Wastewater with Composite Flocculant of Polyferric Sulfate and PAM [J]. Anhui Chemical Industry, 2005, 3(1): 54-56.

[4] Liang Z., Wang Y., Zhou Y., et al. Variables affecting melanoidins removal from molasses wastewater by coagulation/flocculation [J]. Separation and Purification Technology, 2009, 68(3): 382-389. DOI: https://doi.org/10.1016/j.seppur.2009.06.011

[5] Zhang Chengchen, Li Bailin, Yao Ya, et al. Phosphorus Removal Mechanism of Acid-Alkali Modified Fly Ash-Based Aluminum-Iron Composite Coagulant [J]. Environmental Science & Technology, 2017, (9): 28-32.

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Published

26-08-2025

Issue

Section

Articles

How to Cite

Li, P., Peng, R., Huang, W., Duan, Z., Wang, S., Li, Y., Wang, H., Jiang, X., Pan, Y., Zhou, X., Liu, J., Gu, L., Hu, B., Zhou, W., & Fan, C. (2025). Optimization of Tobacco Leaf Thinnings Wastewater Flocculation Pretreatment Process Based on Response Surface Methodology. Academic Journal of Science and Technology, 16(2), 85-90. https://doi.org/10.54097/29xcvx92