Prediction and Analysis of Milling Stability Under Multi-effect Synergy

Abstract

In the milling process is often accompanied by a lot of vibration, these vibrations will lead to the instability of the processing process resulting in the occurrence of chatter, chatter in the process will seriously affect the processing efficiency, reduce the quality of processing, so the mechanism of chatter and influencing factors to study, and through the analysis of stable milling processing parameters, to achieve efficient precision machining is very important. In this paper, based on the traditional milling model, the regeneration effect, process damping effect and modal coupling effect are taken into account, and the friction effect of the front cutter face is also taken into account for frictional chatter to make the prediction range of the model more accurate. Then, a milling dynamic model was established combining various effects, and the stability lobe diagram was solved by the fully discrete method. The influence of each effect on milling stability was analyzed and the influence of friction effect was emphatically discussed. Finally, the accuracy of the model was verified by the milling stability experiment.