Review on Anti-Coking and Anti-Sintering Modification Strategies of Nickel-Based Catalysts and Their Industrial Application Potential
DOI:
https://doi.org/10.54097/2ebdnh62Keywords:
Nickel-based Catalysts, Anti-Coking, Anti-sintering, Modification Strategies, Catalytic Deactivation, Performance EvaluationAbstract
Nickel-based catalysts have important application value in many fields such as methane dry reforming (DRM), hydrofining, and water electrolysis for hydrogen production due to their abundant reserves, low cost, and excellent catalytic activity. However, under high-temperature reaction conditions, nickel-based catalysts are prone to carbon deposition and nickel particle sintering/agglomeration, leading to the loss of active sites and the decline of catalytic performance, which seriously restricts their industrial popularization. This paper systematically combs the formation mechanisms of carbon deposition and sintering of nickel-based catalysts and their synergistic deactivation effect, elaborates on the mainstream anti-coking and anti-sintering modification strategies such as carrier modification, active component modification, promoter doping, preparation process optimization, and composite modification, and deeply analyzes the action principle, advantages and limitations of various strategies. On this basis, the performance differences and applicable scenarios of different modification strategies are compared and evaluated, and the future development trend of modification technology is prospected, providing theoretical support and practical reference for the modification research and development, performance optimization and industrial application of nickel-based catalysts.
Downloads
References
[1] JANG W-J, SHIM J-O, KIM H-M, et al. A review on dry reforming of methane in aspect of catalytic properties [J]. Catalysis Today, 2019, 324: 15-26.
[2] YOU J, XIAO M, WANG Z, et al. Non-noble metal-based cocatalysts for photocatalytic CO2 reduction [J]. Journal of CO2 Utilization, 2022, 55.
[3] YOU J, LAI L, CHEN Y. Recent Advances in Strong Metal‐Support Interaction Engineering for Dry Reforming of Methane Catalysts [J]. Small, 2025.
[4] BAHARUDIN L, RAHMAT N, OTHMAN N H, et al. Formation, control, and elimination of carbon on Ni-based catalyst during CO2 and CH4 conversion via dry reforming process: A review [J]. Journal of CO2 Utilization, 2022, 61.
[5] XIE Y, LIANG X, LI Z, et al. Unraveling the Cause of Strong Metal‐Support Interaction Formation: Disparities in Metal Nanoparticle Anchoring Mechanisms [J]. Angewandte Chemie International Edition, 2025, 64(22).
[6] YU J, LE T, JING D, et al. Balancing elementary steps enables coke-free dry reforming of methane [J]. Nature Communications, 2023, 14(1).
[7] YANG E, NAM E, JO Y, et al. Coke resistant NiCo/CeO2 catalysts for dry reforming of methane derived from core@shell Ni@Co nanoparticles [J]. Applied Catalysis B: Environmental, 2023, 339.
[8] OSAZUWA O U, ABIDIN S Z, FAN X, et al. An insight into the effects of synthesis methods on catalysts properties for methane reforming [J]. Journal of Environmental Chemical Engineering, 2021, 9(2).
[9] ROSLI S N A, ABIDIN S Z, OSAZUWA O U, et al. The effect of oxygen mobility/vacancy on carbon gasification in nano catalytic dry reforming of methane: A review [J]. Journal of CO2 Utilization, 2022, 63.
[10] LIU Y, CHEN Y, GAO Z, et al. Embedding high loading and uniform Ni nanoparticles into silicalite-1 zeolite for dry reforming of methane [J]. Applied Catalysis B: Environment and Energy, 2022, 307.
[11] PáJARO K C, DE ANTONIO R, MARTíNEZ-ARIAS A, et al. Catalytic performance and regenerability of Ni/CeZrSmOx catalysts for dry reforming of methane [J]. Journal of CO2 Utilization, 2025, 98.
[12] CAO Y, LU M, FANG J, et al. Hexagonal boron nitride supported mesoSiO2-confined Ni catalysts for dry reforming of methane [J]. Chemical Communications, 2017, 53(54): 7549-52.
[13] ZHANG X, DENG J, LAN T, et al. Coking- and Sintering-Resistant Ni Nanocatalysts Confined by Active BN Edges for Methane Dry Reforming [J]. ACS Applied Materials & Interfaces, 2022, 14(22): 25439-47.
[14] AKRI M, ZHAO S, LI X, et al. Atomically dispersed nickel as coke-resistant active sites for methane dry reforming [J]. Nature Communications, 2019, 10(1).
[15] MAHONEY L, KOODALI R. Versatility of Evaporation-Induced Self-Assembly (EISA) Method for Preparation of Mesoporous TiO2 for Energy and Environmental Applications [J]. Materials, 2014, 7(4): 2697-746.
[16] ZHOU Y, LI Y, HOU Y, et al. Core-shell catalysts for the elimination of organic contaminants in aqueous solution: A review [J]. Chemical Engineering Journal, 2023, 455.
[17] ZHANG Y, ZHANG G, LIU J, et al. Insight into the role of preparation method on the structure and size effect of Ni/MSS catalysts for dry reforming of methane [J]. Fuel Processing Technology, 2023, 250.
[18] YANG Y, HAN D, YANG L, et al. Structural cage effect of 3D ordered meso-macroporous Ni-based catalysts for boosting carbon-resistant dry reforming of methane [J]. Applied Catalysis B: Environment and Energy, 2025, 376.
[19] KHAN W U, KHAN M R, BUSQUETS R, et al. Contribution of Oxide Supports in Nickel-Based Catalytic Elimination of Greenhouse Gases and Generation of Syngas [J]. Energies, 2021, 14(21).
[20] YUAN B, ZHU T, HAN Y, et al. Deactivation Mechanism and Anti-Deactivation Measures of Metal Catalyst in the Dry Reforming of Methane: A Review [J]. Atmosphere, 2023, 14(5).
[21] HE D, ZHANG Y, LI T, et al. Designing Ultra‐Stable and Surface‐Exposed Ni Nanoparticles with Dually Confined Microenvironment for High‐Temperature Methane Dry Reforming [J]. Advanced Functional Materials, 2024, 35(2).
[22] SHAO J, LI C, FEI Z, et al. MOFs-derived Ni@ZrO2 catalyst for dry reforming of methane: Tunable metal-support interaction [J]. Molecular Catalysis, 2024, 558.
[23] ZHOU T, LI X, ZHAO J, et al. Ultrafine metal nanoparticles isolated on oxide nano-islands as exceptional sintering-resistant catalysts [J]. Nature Materials, 2025, 24(6): 891-9.
[24] ZHANG Z, ZHANG Y, LIU L. Role and mechanism of calcium-based catalysts for methane dry reforming: A review [J]. Fuel, 2024, 355.
[25] LIU K, YE L, CAO Z, et al. Synergistic enhancement of coke resistance in methane dry reforming via oxygen vacancies and spatial confinement on Ni-ZrO2/DMS catalysts [J]. Fuel, 2025, 388.
Downloads
Published
Issue
Section
License
Copyright (c) 2026 Academic Journal of Science and Technology

This work is licensed under a Creative Commons Attribution 4.0 International License.








