Small Target Defect Detection Method on Aluminum Ingot Surface based on Improved YOLOv8n-SimAM

Authors

  • Guangxu Liu
  • Batu Nasheng
  • Wei Zheng
  • Liangliang Lv
  • Tianhua Zhang
  • Guodong Sun

DOI:

https://doi.org/10.54097/x0wa0g19

Keywords:

Surface Defects of Aluminum Ingots, YOLOv8n, SimAM Attention, Small Target Detection

Abstract

In this paper, an intelligent detection solution based on the improved YOLOv8n architecture is proposed to address the key challenges in the detection of surface defects in aluminum ingots. As an important raw material in modern industry, the surface defects of aluminum ingots increase significantly in high-speed production environments. Traditional detection methods have difficulty dealing with the problems of small targets and morphological diversity. This study effectively improves the model's ability to recognize multi-morphological small defects by introducing the parameter-free SimAM three-dimensional attention mechanism. The innovations include: 1) constructing a high-definition aluminum ingot defect dataset based on an actual production line and systematically analyzing the scale distribution characteristics of the defects; 2) integrating the three-dimensional attention mechanism in the network backbone layer to enhance the feature extraction capability of small targets and solve the morphological diversity problem of burrs and slag inclusions; 3) through comparative experimental verification, the improved YOLOv8n-SimAM model achieved a mAP of 64.5% in aluminum ingot surface defect detection, an increase of 9 percentage points over the baseline model, and improved the detection of burrs and slag inclusions by 6.3% and 9.9% in the F1 score, respectively. Experimental results show that this method achieves a good balance between detection accuracy and computational efficiency, providing a reliable technical solution for the practical application of intelligent manufacturing quality monitoring systems for aluminum ingots.

Downloads

Download data is not yet available.

References

[1] Mery D. Aluminum casting inspection using deep object detection methods and simulated ellipsoidal defects. Machine Vision and Applications. 2021 May;32(3):72.

[2] Chen T, Cai C, Zhang J, Dong Y, Yang M, Wang D, Yang J, Liang C. RER-YOLO: improved method for surface defect detection of aluminum ingot alloy based on YOLOv5. Optics Express. 2024 Feb 27;32(6):8763-77.

[3] Chen H, Yan F, Yang J, Yan J, Qin T, Zhang J. Real-time surface defect detection algorithm on aluminum ingot alloy casting lines. Physica Scripta. 2024 Dec 31;100(1):016018.

[4] Liu Gx,Liao P, Yang N X. Active vision methodfor pressure vessel weld quality parameter detectionbased on deep learning [J]. Chinese Journal of Scientific Instrument,2023,44(5): 1-9.

[5] Zhuxi MA, Li Y, Huang M, Huang Q, Cheng J, Tang S. A lightweight detector based on attention mechanism for aluminum strip surface defect detection. Computers in Industry. 2022 Apr 1;136:103585.

[6] Zhu X, Liu J, Zhou X, Qian S, Yu J. Enhanced feature Fusion structure of YOLO v5 for detecting small defects on metal surfaces. International Journal of Machine Learning and Cybernetics. 2023 Jun;14(6):2041-51.

[7] Zhang R , Wen C .SOD‐YOLO: A Small Target Defect Detection Algorithm for Wind Turbine Blades Based on Improved YOLOv5. Advanced Theory and Simulations, 2022, 5.

[8] Yang R, Li W, Shang X, Zhu D, Man X. KPE-YOLOv5: An improved small target detection algorithm based on YOLOv5. Electronics. 2023 Feb 6;12(4):817.

[9] Nascimento R, Ferreira T, Rocha CD, Filipe V, Silva MF, Veiga G, Rocha L. Quality Inspection in Casting Aluminum Parts: A Machine Vision System for Filings Detection and Hole Inspection. Journal of Intelligent & Robotic Systems. 2025 Apr 26;111(2):53.

[10] Li N, Wang Z, Zhao R, Yang K, Ouyang R. YOLO-PDC: algorithm for aluminum surface defect detection based on multiscale enhanced model of YOLOv7. Journal of Real-Time Image Processing. 2025 Apr;22(2):86.

[11] Han Y, Li X, Cui G, Song J, Zhou F, Wang Y. Multi-defect detection and classification for aluminum alloys with enhanced YOLOv8. PloS one. 2025 Mar 20;20(3):e0316817.

[12] Yan S, Guo H, Liu S. A Partition Stacking Classification Framework With Oversampling for Quality Prediction of Aluminum Alloy Ingots. International Journal of Artificial Intelligence and Green Manufacturing. 2025 Apr 19;1(1).

[13] Li Y, Yu W, Guan X. 3D localization for multiple AUVs in anchor-free environments by exploring the use of depth information. IEEE/CAA Journal of Automatica Sinica. 2023 Aug 1;11(4):1051-3.

[14] Vijayakumar A, Vairavasundaram S. Yolo-based object detection models: A review and its applications. Multimedia Tools and Applications. 2024 Oct;83(35):83535-74.

[15] Magacho G, Espagne E, Godin A. Impacts of the CBAM on EU trade partners: consequences for develo** countries. Climate Policy. 2024 Feb 7;24(2):243-59.

[16] Liang L, Zhang Y, Zhang S, Li J, Plaza A, Kang X. Fast hyperspectral image classification combining transformers and SimAM-based CNNs. IEEE Transactions on Geoscience and Remote Sensing. 2023 Aug 28;61:1-9.

Downloads

Published

31-10-2025

Issue

Section

Articles

How to Cite

Liu, G., Nasheng, B., Zheng, W. ., Lv, L., Zhang, T. ., & Sun, G. (2025). Small Target Defect Detection Method on Aluminum Ingot Surface based on Improved YOLOv8n-SimAM. Frontiers in Computing and Intelligent Systems, 14(1), 54-58. https://doi.org/10.54097/x0wa0g19